Metallizing which enables plating to various materials are supported by many of technologies integrates to the production line.
Each evolved technology are conjugated and manufacturing excellent products.
Mold and injection molding equipment
Implementation of short delivery and high accuracy of mold manufacturing
High quality of fine parts is depends on [Quality of the mold].
At Kakihara industries co., ltd, mold manufacturing with short delivery and high accuracy has been realized by the network system with full use of the latest CAD/CAM/CAE system and NC processing machines.
Equipment overview
| Equipment name | Number of equipment |
|---|---|
| 3D CAD/CAM system | 2 |
| NC wire cut discharge processing machine | 2 |
| Small injection molding machine | 20 |
| Medium injection molding machine | 8 |
| Large injection molding machine | 2 |
Resin plating line
To Develop the chemical plating process with high reliability.
Kakihara industries co., ltd possess cutting-edge equipments to meet various requirement for manufacturing of bumper, radiator grille etc such large product through small products like handles, emblems and so on.
Kakihara industries co., ltd is one of companies that developed 4 set of full automatic resin plating line in Japan and adopted high reliability of chemical plating process. Cutting-edge metallizing has been realized.
Resin plating line which pursuit the designability and functionality
Resin plating line which pursuit the designability and functionality are compatible with engineering plastics such ABS, PC/ABS, PPE, SPS, PP. Furthermore, by combining with double molding partial plating technology and decorative plating technology that enables colorful variation, high added value product having both designability and functionality.
Example of product / bumper, radiator grille, door handle etc.
Metal plating line
Environment corresponded plating line.
Kakihara industries co., ltd preempted "REACH" restriction in Europe and tackled to investigation for hexavalent chromium-free. As a result, trivalent chromium chemical conversion treatment technology was established as less environment load of substituted technology. Mass production has already been succeeded and realized complete hexavalent chromium free process as environment-friendly.
Corresponding to 24 hour operation for multiproduct variable quantity production.
Metal plating line of nickel chromium is capable for 3m length of large parts and only few in number available in Japan. Only Kakihara industries co., ltd possess in "CHUGOKU" region. Also, carrier type of zinc and zinc alloy plating line with maximum size of plating tank in "CHUGOKU/SIKOKU" region is rare plating line and corresponding to long object and large pressed parts. Moreover, multiproduct variable quantity production is capable by zinc barrel plating line for small items and zinc elevator plating line which appropriate for midget pressed parts.
Example of product / iron bumper, automobile muffler, door striker, guide rail, chassis, set plate, pump support, automobile door parts, hub nuts, bolt/nut, amusement equipment etc.
Metal nickel chromium plating line
Zinc barrel plating line
Zinc and zinc alloy carrier plating line
Zinc elevator plating line
Environmental responsive painting equipment
Adopting the less environment load of the water solubility typed of paint remover.
In general, organic solvent such thinner known as problem about flammability and environmental loading are used for the partial painting to remove the paint, but environment friendly special made water solubility type of paint remover is selected at Kakihara industries co., ltd. Moreover, exclusive automated peeling machine was introduced and achieved to reduce the workload and optimization.
